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Linkage - Step 1

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 Linkages Part 1                                                                          

  Pushrods, Servos & Servo Resolution

  By Troy Newman                                                                                                 

Step Four:  Adjusting Servo Travel

Once you have your linkages set up as shown in the picture, and your control surface centered, it's time to set your ATV’s, travel adjust volume, or end point adjustments. JR calls this travel adjust and Futaba calls it ATV.  I’m referring to Futaba 9Z and JR 10X systems right now.  I know many of you guys are using 8 and 9 channel systems. They'll have the same functions but sometimes refer to them differently. Now ATV does not refer to the rates you fly on.  ATV’s are the physical end points of a servo's travel.

On ailerons we want to start with this matched, meaning we want to the control surface throw to be same amount up and down on the ailerons.  You'll need a good way to measure the angle of deflection.  CRC Throw Meters work and are quick and easy.  I find that the more accurately I can measure (and repeat the measurements) the easier this becomes. If you can’t see 1-3% of ATV change then your measurement device is not accurate enough.  I use a set of pointers I got from Tony Frackowiak that are about 7” long.  

We want the angles to be the same: 10° up and 10° down.  Don’t worry about differential yet.  If you set it up in ATV then all your flying rates will track.  80% of the throw on dual rates will still give equal values up and down for both high rate and low rate.  The only difference being that the low rate is 80% of the high or, in this example, 8°.  ATV settings are independent for each servo. So the aileron servo plugged into the aileron channel will have its own end points, and the flaperon servo plugged in as Aileron #2 has its own end points, too.

We also want our ATV values to be as high as possible. I know the JR 10X goes to 150% The Futaba 9Z goes to 140%. I usually setup my ATV values at about 120% as a minimum. Then I adjust to get the same 10 degs of travel (or whatever the goal deflection is) both up and down. This is done in ATV.

Example: my Supreme's right aileron ATV is set at 125% up and 122% down. The left Aileron servo is 118% up and 123% down.  These numbers will change slightly if I change out aileron servos.

Basically, the different values are a way to correct for differences in linkage angles, lengths, or a servo's electronic differences. We're talking 1024 steps in a roughly 120° arc. This means that each step is about 0.12° of rotation. That's a very small difference when you're only talking about a ½” long servo arm.

You'll want to get these ATV values to be as close to the same number as possible, given that the ailerons are actually moving to the same deflection angle. So make the mechanical changes to your linkage.  Adjust the height of your control horn connections to get the travels to matched as much as possible.  The radio is for fine-tuning, not for correcting mechanical errors.

If you have more than a 10-15% deviation in your ATV values, you need to improve geometry mechanically. You may not be at the proper connecting point on your servo arm/wheel, as described above. Or your control horn clevis connection may not be over the hinge line.  Or you have some funny angles playing tricks on your linkage.  Square everything up and re-do it. 

Getting the servo travel and linkage right is important because once you fly the model, you'll tweak the rates you fly on. You don’t want to adjust 65% right aileron and 75% left aileron to get the model to roll the same each way. The radio can mask or correct such problems, but it’s so much better to make the corrections mechanically.

Also, when your model needs differential, you'll want to increase differential in logical numbers that you don’t need to measure at the field.  Simply add 5% differential and you know that the down travel on our example aileron is now moving 9.5°. If you set up your ATV’s to electronically correct all the minor deviations then these deviations will magnify and your model will roll fine on high rates but when going to low rate it wobbles and the differential is off.  I've seen this happen. I've also watched guys try to adjust the D/R values all over the place to make the travels the same.  Then they add in expo values, and it drives the system nuts. You need a BASE and that base is the ATV value, the end point of the servos travel.

Next: Setting Rates & Testing Linkage

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