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Linkage - Step 1

Linkage - Step 2

Linkage - Step 3

Linkage - Step 4

Linkage - Step 5

Linkage - Part 2

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 Linkages Part 1                                                                          

  Pushrods, Servos & Servo Resolution

  By Troy Newman                                                                                                 

Step Two:  Clevis Links and Ball Links

I want to deal with aileron linkages to start with. The goal here is to have a "friction free" connection that has no slop. The old method of connecting a Dubro clevis to a plastic twist-on horn tab works well. However, we're dealing with a plane that produces vibration. We're dealing with a model that we plan to fly a lot.  And we want it to handle flight #50 as well as it handled flight #5.   

The older style linkage is just as good on day #1 as the more costly BB linkage stuff.  It’s on day #50 that you'll see the holes start to wear. The clevis pin can wear and break in cold weather.  The worst case is you lose your model. Best case is the model doesn’t fly as well as it can without the linkage slop.  I ran such linkages for years and was always fighting them to keep things tight.

You may even get sick of fixing the problem so you convince yourself it can go another 5 flights without repair. Then you fool yourself in actually believing the slop isn't hurting anything.  I did that. I thought I wasn't good enough to feel the differences. I wasn't being very critical of my model's performance.  A side benefit of improving your flying skills is the ability to recognize when the model just isn't right.  Of course, if you've never flown one that's properly adjusted, you have no point of reference.

I'd be willing to bet money that 95% of the pattern models out there today can be improved.  Life is so much easier when we take care of the problems.

This belief is one reason I use MK Ball Bearing clevis links. These things are bullet proof.  I put over 3000 flights on one model — all with the original pushrods and clevis links. They were just as tight on flight #3000 as they had been on flight #1.  So I'm sold. They're not cheap but they're worth the extra to me.  Not having to change out clevis links means one less thing to maintain on the model.  I don’t spend time re-trimming the model.  I don’t spend time in the shop (and not flying) installing new clevises. I don’t worry about a linkage failure that will cost me the plane.

I use the MKD0810 (2mm). I use this with the Central Hobbies 2mm Titanium Pushrod Ends. They work great. The pin of the clevis is actually a 2mm bolt and I stick a hex nut on the backside for safety. You can use whatever you like, but I haven't found anything else as smooth or durable as the MK clevis links.

Next is the connection on the servo side. I choose ball links, the kind with a bolt through the pivot ball. There are tons of sources for these things. Hangar 9 makes some, Dubro, and others. I started using the NMP Dual Axis Rod Ends because they're super light and easy to use.  They will rotate with the servo, and also pivot up and down to a certain degree as the linkage moves. Central Hobbies sells these things as DARE (Dual Axis Rod Ends).  I use the 2mm version with titanium pushrod ends.  

Again, I use the Dual Axis Rod Ends because there's zero maintenance on them. It’s a "put on and forget it" type of item. They don’t wear out.

Next: Geometry of Pattern Plane Linkage

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08/17/06

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